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CAPABILITY 06

Product R&D &
Apparel Design

TEXWAY offers comprehensive apparel design, 3D CAD pattern grading, tech pack development, and rapid sampling services for fashion brands.

Explore Design Lab ↓ Request Tech Pack Quote →

Technical Development Services

Tech Pack Construction
DESIGN R&D 01

Tech Pack Construction

Detailed technical specification sheets specifying seam stitching, thread weight, trim placement, and measurement charts.

Master Pattern Making
DESIGN R&D 02

Master Pattern Making

Precision CAD pattern creation for woven garments, knitwear, trousers, and outerwear to achieve flawless fit ergonomics.

Size Grading & Sizing
DESIGN R&D 03

Size Grading & Sizing

Proportional size grading across XS to 5XL tailored to international US, EU, and Asian market sizing standards.

Marker Making & Yield Optimization
DESIGN R&D 04

Marker Making & Yield Optimization

Computerized marker efficiency layouts to maximize fabric utilization and lower bulk production costs.

Prototype & Fit Sampling
DESIGN R&D 05

Prototype & Fit Sampling

7-day turnaround physical sample creation allowing buyers to review fabric hand-feel, drape, and seam tension.

Fit Review & Construction Audit
DESIGN R&D 06

Fit Review & Construction Audit

Thorough live fit evaluations and technical commentary ensuring seamless transition to bulk sewing lines.

The Sampling Process

STAGE 01 01

Prototype Sample

First physical garment sample produced within 7 days using available fabric to verify design silhouette.

STAGE 02 02

Sales Sample (SMS)

High-finish sample in exact buyer colorways and swatches for trade shows and buyer showrooms.

STAGE 03 03

Pre-Production (PP) Sample

Final sample produced on actual factory production lines with exact bulk fabric, trims, and accessories.

STAGE 04 04

Fit & Spec Approval

Complete buyer review and sign-off on measurement tolerances, labels, and seam construction.

STAGE 05 05

Bulk Production Execution

Smooth transition into automated cutting and high-speed sewing line manufacturing.

Why Sampling Matters

Perfect Fit Guarantee

Prevents costly sizing discrepancies by validating measurements on live fitting models before bulk cutting.

Lower Production Risk

Identifies potential sewing bottlenecks and fabric behavior flaws prior to high-volume manufacturing.

Improved Communication

Provides a concrete physical benchmark for factory technicians, quality inspectors, and buyer design leads.

Optimized Factory Efficiency

Streamlines line assembly workflows, eliminating downtime and ensuring guaranteed vessel shipping deadlines.

Studio Showcase

Digital Pattern Drafting
CAD PATTERN STUDIO

Digital Pattern Drafting

CAD marker layout, size grading, and tech pack specification.

Master Atelier Workshop
7-DAY PROTOTYPING

Master Atelier Workshop

7-day fit sampling, drape testing, and seam reinforcement.

Fit & Silhouette Calibration
COUTURE FIT LAB

Fit & Silhouette Calibration

3D mannequin fitting reviews and live model inspections.

DESIGN & SAMPLING FAQ

Pattern & Prototyping
Questions.

Clear answers regarding tech pack creation, 7-day fit sampling turnaround, size grading, and CAD marker efficiency.

Contact Design Studio

Send us your design sketches, reference garment photos, target measurement points, fabric weight (GSM), and trim artwork. Our CAD pattern makers construct a production-ready tech pack.

Initial prototype samples are developed within 7 working days using available stock fabric. Salesman Samples (SMS) in exact bulk fabric take 10 to 14 days.

Yes. Our master pattern makers perform digital CAD size grading across XS to 5XL tailored to US, European (EU), UK, and Asian fit standards.

Computerized marker software arranges pattern pieces to achieve 85%+ fabric yield efficiency, directly cutting raw textile costs prior to bulk cutting.

7-Day Rapid Prototyping

Fast-track physical sample creation allowing buyers to review fabric drape, hand-feel, and silhouette before bulk commitment.

Precision CAD Patterning

Digital Gerber/Lectra pattern drafting guaranteeing zero measurement variance across size runs.

Fit & Construction Guarantee

Rigorous 3D mannequin fitting reviews and seam tension audits ensuring 100% production readiness.

TRANSFORM YOUR APPAREL SKETCHES INTO
Production-Ready Prototypes

Get 7-day fit samples, tech pack construction, and CAD marker efficiency reviews from TEXWAY's master pattern makers.