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CAPABILITY 01

Precision Manufacturing.
Delivered with Confidence.

TEXWAY oversees every stage of apparel production through an audited network of high-capacity garment manufacturers across Bangladesh. From initial line planning and raw material booking to sewing line coordination, 4-stage quality control, and export delivery, we ensure consistent quality and on-time execution.

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Manufacturing Capabilities

Production Planning & Oversight
CAPABILITY 01

Production Planning & Oversight

End-to-end capacity planning and line allocation across audited WRAP and BSCI manufacturing facilities in Bangladesh.

Raw Material & Accessory Booking
CAPABILITY 02

Raw Material & Accessory Booking

Mill-direct fabric procurement, organic cotton yarns, custom trims, zippers, care labels, and Pantone dye matching.

Pattern Making & Automated Cutting
CAPABILITY 03

Pattern Making & Automated Cutting

Computerized pattern grading, marker making, and automated laser cutting ensuring minimal wastage and exact spec adherence.

Garment Assembly & Finishing
CAPABILITY 04

Garment Assembly & Finishing

High-efficiency sewing lines for woven apparel, knitwear, denim, jackets, activewear, workwear, and steam finishing.

4-Stage Quality Control
CAPABILITY 05

4-Stage Quality Control

Strict raw material inspection, inline sewing QC, seam stress testing, and final AQL 2.5 pre-shipment audits.

Packaging & Export Logistics
CAPABILITY 06

Packaging & Export Logistics

Barcoded garment tagging, polybagging, carton packing, port documentation, and vessel container loading.

The Production Journey

PHASE 01 01

Concept & Tech Packs

Reviewing tech specs, construction details, measurement charts, and bill of materials.

PHASE 02 02

Fabric & Trim Sourcing

Booking certified raw textiles, yarns, buttons, zippers, and care labels from audited mills.

PHASE 03 03

Pattern & Sampling

Constructing master patterns, size grading, and producing fit samples for buyer approval.

PHASE 04 04

Automated Cutting

Fabric relaxation, GSM/shrinkage testing, and computerized precision pattern cutting.

PHASE 05 05

Assembly & Inline QC

Sewing line assembly, printing/embroidery, and 4-stage inline inspection at every station.

PHASE 06 06

Final AQL Audit & Ship

Steam pressing, barcode tagging, final AQL 2.5 inspection, and container export shipping.

Uncompromised Quality Inspection

Quality is monitored continuously throughout production—including raw fabric inspection, 4-stage inline checks, ISO lab testing, and final audits aligned with buyer requirements.

Raw Material Inspection

4-point fabric inspection system evaluating roll defects, GSM weight consistency, and color shade variation prior to cutting.

4-Stage Inline Inspection

Daily line audits during sewing, pocket attachment, seam construction, and collar alignment to catch errors early.

Laboratory Physical & Chemical Testing

ISO accredited testing for color fastness, fabric shrinkage, pilling resistance, seam strength, and toxic dye safety.

AQL 2.5 Final Inspection

Pre-shipment audit conducted under AQL 2.5 standards to verify measurement tolerances, finishing, and packaging compliance.

Manufacturing Facility Showcase

Production Assembly Floor
HIGH-VOLUME SEWING

Production Assembly Floor

State-of-the-art automated JUKI sewing lines and digital inline monitoring.

Master Atelier Workshop
ARTISAN TAILORING

Master Atelier Workshop

Precision pattern grading, seam reinforcement, and sample fit calibration.

Quality Assurance Laboratory
ISO LAB TESTING

Quality Assurance Laboratory

4-stage inline inspection, fabric shrinkage testing, and AQL 2.5 final audits.

Production Capacity & Factory Safety

TEXWAY's partner factories operate high-efficiency sewing lines equipped with computerized pattern cutters, needle detectors, and ergonomic workstations adhering to WRAP & BSCI standards.

High Volume Line Capacity

Flexible line allocation accommodating bulk orders from 1,000 pcs to 200,000+ pcs per style across specialized factories.

Computerized Automated Cutting

Precision laser pattern cutting ensuring 99.8% marker efficiency and zero fabric yield waste.

Needle Detector & Safety Audit

100% metal & needle detection scanning on all finished garments prior to export carton packing.

Social & Structural Safety

Full compliance with ACCORD / RSC structural, fire, and electrical safety standards across all Bangladesh partner plants.

MANUFACTURING FAQ

Factory & Production
Questions.

Essential answers on Bangladesh garment factory oversight, inline quality control, and production timelines.

Ask Production Team

Our dedicated inline merchandisers and quality controllers are stationed on the factory floor daily, issuing live production status reports directly to international buyers.

If defects exceed AQL 2.5 tolerances, the sewing line is immediately paused, corrected by master technicians, and 100% re-inspected before proceeding to steam pressing and packing.

We manufacture 17 specialized apparel categories including T-shirts, hoodies, denim jeans, woven shirts, outerwear jackets, activewear, workwear, and children's apparel.

Yes. All partner facilities hold active WRAP, BSCI, SMETA, and RSC structural safety accreditations, ensuring 100% compliant and ethical manufacturing.

High Capacity Output

Over 2.5 Million monthly garment unit capacity across our network of audited Bangladesh sewing plants.

Strict Production Timelines

45 to 60 days bulk production execution following sample approval with 99.4% on-time vessel dispatch.

4-Stage Inline Inspection

Comprehensive raw material 4-point inspection, inline sewing check, seam stress test, and final AQL 2.5 audit.

READY TO EXECUTE YOUR GARMENT
Production Order?

Partner with TEXWAY for audited Bangladesh factory management, 4-stage inline QA, and on-time vessel delivery.